Electromobility is the future. The International Energy Agency (IEA) expects electric cars and plug-in hybrids to achieve a global market share of over 40 per cent by 2030. LAPP is a strong partner and offers infrastructure operators, charging station and vehicle manufacturers user-friendly charging cables for charging at public AC charging stations and at household or industrial sockets. For maximum flexibility in the production process, we also offer unassembled charging cables by the metre. These are ideal for wall box manufacturers and assemblers who want to realise individual solutions – efficiently, precisely and in proven LAPP quality.
What requirements do cables and wires for electric vehicles have to fulfil?
In e-mobility, wires and cables must meet the highest technical requirements - especially in the area of charging infrastructure. Whether for wallboxes, charging stations or fast charging stations: The cables used must not only be powerful, but also particularly robust, safe and durable.
High current rating
Cables with a large cross-section are required for charging electric vehicles. These cables are necessary to safely transmit high charging power (AC and DC). This applies in particular to fast charging stations, which offer charging capacities of up to 350 kW.
Good weather and UV resistance
Many charging cables are used outdoors and have to withstand extreme temperatures, moisture and UV radiation.
High mechanical stability
Cables in e-mobility are exposed to frequent bending, pulling and overrunning. Robust insulation and high flexibility are therefore essential.
Safety standards and norms
To ensure maximum safety, cables must comply with all relevant IEC and EN product requirements as well as other international standards.
Flame retardant and halogen-free
For use in public areas, it is important that cables do not release toxic gases in the event of fire and are flame-retardant.
What charging modes are there for charging electric cars and how do they differ?
When charging electric cars, a distinction is made between four standardised charging modes in accordance with the international standard IEC 61851. These so-called "modes" define the type of communication between the vehicle and the charging infrastructure as well as the safety mechanisms during the charging process. For companies that plan or sell charging infrastructure, a basic understanding of these operating modes is essential.
Application: Mobile charging cable with integrated protection circuit "In-Cable Control and Protection Device" (IC-CPD).
Features: Charging at household or industrial sockets with additional safety communication via the cable.
Advantage: Greater safety than Mode 1, can be used flexibly.
Application: Standard in the public and semi-public sector as well as in companies.
Features: Direct communication between vehicle and charging point via a permanently installed charging cable or a socket with a type 2 connection.
Advantages: High charging power, integrated safety functions, load management possible.
Application: Fast charging stations along motorways or in logistics centres.
Features: Direct current charging with external control of the charging power.
Advantages: Very short charging times, ideal for fleets and long-distance vehicles.
In addition to the charging modes mentioned above, there is also Mode 1 for charging at the household socket without charging monitoring and protective devices. For safety reasons, this fashion is no longer authorised in many countries. For this reason, LAPP does not have any Mode 1 products in its portfolio.
What is the difference between AC and DC charging cables?
When charging electric vehicles, choosing the right charging cable plays a key role - especially in a commercial environment. A basic distinction is made between AC charging cables, which use alternating current, and DC charging cables, which use direct current.
AC charging cable (alternating current)
DC charging cable (direct current)
Why are unassembled charging cables ideal for wallbox manufacturers and assemblers?
Unassembled charging cables offer wallbox manufacturers and assemblers maximum flexibility and efficiency in production. They can be customised to meet specific requirements - whether in terms of cable length, connector type or technical specifications. This allows customised charging solutions to be realised for different markets and applications.
Modular and scalable solutions are crucial, especially in the rapidly growing electromobility market. Unassembled charging cables support agile production and make it possible to realise smaller quantities economically - a clear competitive advantage for providers of wallboxes and charging solutions.
Our unassembled charging cable ÖLFLEX® CHARGE AC charging cable Mode 3 with type H07BZ5-F forms the ideal basis for reliable and safe charging processes in electric and plug-in hybrid vehicles. The bulk cable with halogen-free and resistant TMPU outer sheath fulfils all relevant IEC and EN product requirements.
Charging solutions for private individuals - Simple. Flexible. Safe.
Electromobility starts where you are - at home, on the road or in everyday life. With the charging solutions from LAPP, you can charge your electric car safely, conveniently and flexibly according to your needs. Whether in the garage, in the company car park or on a weekend trip.
Our range for private individuals includes charging cables for electric cars in various variants, lengths and colours, as well as mobile chargers for electric cars. With our mobile charging solutions, you can charge electric vehicles flexibly at household sockets or industrial sockets.